Automation ROI Calculator

Estimate the financial return on your automation investment by comparing implementation costs against labor and efficiency savings over time.

Software, hardware, integration, and setup costs
Ongoing support, subscriptions, and upkeep
Total manual labor hours eliminated per week
Fully loaded cost including benefits (typically 1.25–1.4× base wage)
Reduced costs from fewer mistakes, returns, or corrections
Throughput gains, compliance savings, reduced overtime, etc.
Typical automation projects are evaluated over 3–5 years
Used for NPV calculation; use your WACC or hurdle rate (commonly 8–12%)

Formulas Used

Annual Labor Savings = Hours Saved per Week × 52 × Hourly Labor Rate

Annual Gross Savings = Annual Labor Savings + Error & Rework Savings + Other Annual Savings

Annual Net Savings = Annual Gross Savings − Annual Maintenance & Licensing Cost

Simple Payback Period = Implementation Cost ÷ Annual Net Savings

Simple ROI = [(Annual Net Savings × Years − Implementation Cost) ÷ Implementation Cost] × 100%

Net Present Value (NPV) = −C₀ + Σ [Annual Net Savings ÷ (1 + r)ᵗ] for t = 1 to n

where C₀ = implementation cost, r = discount rate (decimal), n = analysis period in years

Internal Rate of Return (IRR) = rate r* such that NPV = 0; solved numerically via bisection

Assumptions & References

  • References: Brigham & Houston, Fundamentals of Financial Management (16th ed.); McKinsey Global Institute, A Future That Works: Automation, Employment, and Productivity (2017).